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Forgings

Your Professional Forgings Supplier

 

We are a bearings manufacturer,our main products wind power tower flanges, pressure vessel flanges, petrochemical flanges, pipe flanges, natural gas flanges, power flanges, forging shaft, forging gear, valve etc.And it is the first company to use natural gas for heating, which improves the outdated heating process and the production environment, and at the same time reduces the production cost to achieve the purpose of energy saving and emission reduction.

Why Choose Us

Our Factory

Shanxi sinomach co., ltd. Is an industrial international supplier focusing on the design, production and sales of flanges, valves and other pipe fittings,the factory covers an area of 24,500 m2 and has many professional and technical personnel.

Our Service

Whether it is pre-sales consultation, sales, or after-sales, we will answer customers' questions 24 hours a day and provide fast and effective solutions until customers are satisfied.

 

 

Our Equipment

Our there are 7 sets of forging equipment and 10 sets of heating equipment,the product quality is safe and reliable, reaching the international standard.

Product Application

Our wind power tower flanges, pressure vessel flanges, and petrochemical flanges are used in water conservancy, oil, natural gas and other pipelines.

Advantages of Forgings

 

Strong and reliable
No other metalworking processes can ensure the superior strength of forgings metal parts. The high strength is a result of the tight grain structure of the forged metal. The ductility, reliability, and strength of forgings products go beyond the casted, fabricated and welded products.

 

Highly cost-effective
Forgings has a significant cost advantage, particularly in precision metal manufacturing in high volume production runs. The materials used in forgings are less expensive when compared with other materials used in metalworking processes.

 

Different alloys
The biggest advantage of machine forgings is that most of the metals can be forgings into the desired shape. The forging process can be applied to any type of metal. Each metal comes with a distinct set of characteristics that can be best used for specific parts depending on the requirement.

 

Better metallurgical properties
Sometimes selective heating and non-uniform cooling that take place in the machines May lead to failure of a particular part. The final product obtained in the forgings process does not have any internal voids and have superior grain flow.

Types of Forgings
 

Pressure vessel forgings
Pressure vessel forgings is a special equipment with various varieties, which can be roughly divided into four categories: Storage, reaction, heat exchange and separation.

 

Shaft forgings
The roll forgings of shaft forgings have high production efficiency and good comprehensive performance. They can be customized and processed according to your requirements. They have the characteristics of high quality, good load resistance, good mechanical properties, and low raw material consumption.

 

Tube category forgings
Tube category forgings is a high-quality forging material that is formed by compressing metal materials at high temperatures. They have excellent strength, wear resistance, and corrosion resistance, making them widely used in high demand engineering fields such as aviation, aerospace, medical, military, and petroleum industries.

Pressure Vessel Forgings

 

Tube Category Forgings

Disc forging
Disc forgings mainly include roller mill disc forgings, flange blanks, etc. Among them, roller mill disc forgings are a kind of roll forging products that are very popular with customers.

 

Ring forgings
Ring forgings mainly include aerospace ring forgings, metal gasket ring forgings, wind power ring forgings, flange ring forgings, etc. The products have good forging ability, high processing precision and guaranteed quality.

 

Shaped forgings
Shaped forgings mainly include shaped roll forgings, shaped welded pipe roll forgings, shaped wire roll forgings, shaped cast iron flanges, shaped stainless steel flanges, etc.

 
Application of Forgings
 
01/

Automotive & truck
The characteristics of forged parts strength, reliability and economy are what makes them ideal for vital automotive and truck applications. Forged components are commonly found at points of shock and stress such as wheel spindles, kingpins, axle beams and shafts, torsion bars, ball studs, idler arms, pitman arms and steering arms.

02/

Agricultural machinery & equipment
Strength, toughness and economy are also important in farm implements. In addition to engine and transmission components, key forgings subjected to impact and fatigue range from gears, shafts, levers and spindles to tie-rod ends, spike harrow teeth and cultivator shafts.

03/

Valves, fittings, oil field applications
Because of their superior mechanical properties and freedom from porosity, forgings are often associated with the high pressure applications of the valve and fitting industry. Corrosion and heat-resistant materials are used for flanges, valve bodies and stems, tees, elbow reducers, saddles and other fittings.

04/

Hand tools & hardware
Forged has traditionally been the mark of quality in hand tools and hardware. Pliers, hammers, sledges, wrenches and garden tools, as well as wire-rope clips, sockets, hooks, turnbuckles and eye bolts are common examples. Surgical and dental instruments are also often forged.

05/

General industrial equipment
Forgings of great size are often found in industrial equipment and machinery used by the steel, textile, paper, power generation and transmission, chemical and refinery industries to name just a few.

06/

Ordnance/shipbuilding
Forged components are found in virtually every implement of defense, from rifle triggers to nuclear submarine drive shafts. Heavy tanks, missiles, armored personnel carriers, shells and other heavy artillery are common defense-related applications of forged components.

 
Materials Used in Forgings
 

Carbon steel
Carbon steel forgings May contain many alloys such as chromium, titanium, nickel, tungsten, zirconium, cobalt, and more, but the carbon content determines the hardness. Forged carbon steel parts are more economical to produce than other forging metals for applications that don’t require high operating temperatures or high strength.

 
 

Alloy steel
Different alloys are combined with steel to impart desired qualities in forged alloy steel parts. Alloys, including chromium, manganese, molybdenum, and nickel, increase strength, toughness, and wear resistance.

 
 

Microalloy steel
Microalloyed steel gets improved mechanical qualities by adding tiny amounts of alloying components that increase the desirable properties for a specific application while decreasing production costs.

 
 

Stainless steel
Stainless steels are iron alloys that contain a minimum of 10.5% chromium. They are known for their exceptional corrosion resistance, durability, formability, recyclability, long lifespan, and ability to withstand extreme temperatures, making it suitable for a diverse range of applications.

 

Packaging of Forgings

 

 

Forgings are widely used in daily life. Most of them need to be customized. It is also difficult to pack them. Some need wooden frames, some need wooden brackets, some need cartons and other packaging auxiliary materials. Aluminum forgings with high strength, low density and corrosion resistance are preferred in the market.

 

Oil-coated packing box

Suitable for small forgings and some large die forgings which are not machined on the surface by the demander.

 

Oil-free packing

Suitable for all kinds of die forgings and free forgings whose weight is less than 50 kg.

 

Unpackaged parts

Suitable for free forgings with a weight of not less than 50 kg.

FAQ

Q: Wonder if you accept small orders?

A: Don't worry. Contact us whenever necessary. In order to get more orders and give our customers more conveners, we accept small orders.

Q: Can you send the product to my country?

A: Sure, we can. If you don't have your own freight forwarder, we can help you.

Q: Can you do oem for me?

A: We accept all oem orders, just contact us and give me your design. We will offer you a reasonable price and provide you with samples as soon as possible.

Q: What's your payment terms?

A: 30% deposit in advance, 70% balance before shipment.

Q: How long is your production lead time?

A: It depends on the product and order quantity.

Q: When can I get the quotation?

A: We usually quote you within 24 hours after we get your inquiry. If you need a quotation urgently. Please call us or tell us in your mail so that we will regard your inquiry priority.

Q: Where are forgings used?

A: Agricultural machinery & equipment. Strength, toughness and economy are also important in farm implements.
Valves, fittings, oil field applications.
Hand tools & hardware.
Off-highway equipment/railroad.
General industrial equipment.
Ordnance/shipbuilding.

Q: Why is forgings better than welding?

A: Forgings are much stronger than weldments. The forged grain orientation leads to stronger parts overall, and weld points can be a potential failure point under extreme conditions. Forgings are designed with more cost-effective methods than weldments.

As one of the leading forgings manufacturers and suppliers in China, we warmly welcome you to buy high-grade forgings for sale here from our factory. All our are with high quality and competitive price. For more information, contact us now.

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